Staff R&D/Product Development Engineer, Power C/A

🕒 September 22, 2025

🔔 Pennsylvania – Remote

🔔 Pennsylvania – Remote

💵 $141.4k - $212k / year

⏰ Full Time

🔴 Lead

👷🏻‍♀️ Engineer

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TE Connectivity

WebsiteLinkedInAll Job Openings

10,000+ employees

🚘 Automotive

🏥 Healthcare

📦 Logistics

💰 Post-IPO Debt on 2023-01

Automotive • Healthcare • Logistics

TE Connectivity is a global industrial technology leader creating a safer, sustainable, productive, and connected future. Our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, renewable energy, automated factories, data centers, medical technology and more. With customers in over 140 countries across 20 industries, you can touch billions of lives and ignite a transformative spark through your work.

📋 Description

• Design and develop socket, high-speed connector, and cable assembly solutions that are used inside of switches, servers, and storage for data communication. • Responsible for product development of socket, high-speed connector, and cable assembly solutions from market definition through production and release. • Work closely with the customer and TE sales/SA/FAE/PM in getting the right and clear VOC (voice of customer) and convert to a TE design conceptualization and preliminary product specification. • Conceive concepts and perform feasibility studies. • Run mechanical and thermal simulations; make the engineering evaluation/proposal to the customer. • Create the detailed design, including 2D/3D drawings, and perform DFMEA/tolerance analysis. • Build prototype samples and perform validation; complete product qualification and finalize product specification. • Provide technical support to the Operations team, including Quality and Production, for efficiency improvement and safe launch; resolve product-related issues to closure and manage the ECN/PCN. • Maintain a system-level understanding of the customer application and the product design/concept necessary for providing a solution to the customers’ expectations. • Follow the LEANPD Project Process to support the project team from the PDE perspective; drive development and release of the product, scale-up through stage-gate reviews, ensuring milestone commitments are maintained. • Provide technical support to customers, sales, PM and plant teams; conduct necessary DFMEA, tests, engineering analysis, troubleshooting and verification. • Work with global manufacturing resources, procurement, and outside suppliers to meet all TE technical, quality, and cost objectives. • Execute technical documentation to fully detail design drawings and requirements, engineering and product change notices, and design history files. • Interaction with customers, vendors, marketing and sales personnel, and other engineering areas during the pre-production stages of new products.

🎯 Requirements

• Bachelor’s degree in mechanical engineering or equivalent work experience. • Generally requires 5 years of relevant mechanical engineering work experience with electrical components, electrical devices, mechanical structure design, manufacturing tooling development (stamping, molding, assembly, plating), or manufacturing process development. • Knowledge in socket design, connector design, cable assembly design, or other relevant mechanical design and development, including but not limited to material selection, tolerance analysis, DFMEA, product qualification, etc. • Expert in 3D CAD applications (Creo preferred) with experience in 3D solid modeling, including sheet metal, 2-D drawings, PDM link Data Manager, and general knowledge in design applications such as Spaceclaim, Solidworks, or others used only in the concept stage. • Proficient in geometric dimensioning & tolerancing (GD&T). • Proficient at limit and fit analysis, including statistical tolerance analysis. • Proficient user of finite element analysis software (Ansys, Workbench), including elastic and plastic behavior of metals. • Proficient in developing and writing design objectives for product specifications. • In-depth knowledge in manufacturing processes (machining, molding, stamping, plating, assembly, etc.) with experience driving Design for Manufacturing (DFM). • Fluent in English (both verbal and written) to facilitate global communication both internally and with external customers. • Ability to work in a global environment – able to accommodate varying time zones and capable of collaborating with individuals across geographies. • Advanced problem solver – able to handle moderate complexity situations and use data analytics and critical thinking to reach logical conclusions with limited direction. • Proficient in using MS Office software (Word, Excel, PPT, Outlook, MS Teams, etc.). • Willingness to travel 10% to 25%. • Nice To Have Skills/Experience: Master’s degree in engineering or related field; Familiarity with switch and or server equipment; Working knowledge of raw material, industry standards, and product application; Proficient use of quality tools (FMEA, 6 sigma, DOE, 8D, etc.); In-depth knowledge of contact physics, including plating systems for electrical contacts, pore blockers and contact lubricants, copper alloys used in connectors, and high-temp plastics; General knowledge of communication theory, including impedance matching and signal integrity; In depth knowledge of test methods for electrical connectors; Thermal management experience in high-speed signal transmission; Strong organizational and time management skills; Ability to prepare and present customer-facing solutions; Proficient in leading technical discussions in project teams.

🏖️ Benefits

• A comprehensive benefits package including health insurance • 401(k) • Disability insurance • Life insurance • Employee stock purchase plan • Paid time off • Voluntary benefits • Incentive(s) (variable compensation)