Manufacturing Engineer, Torque Tubes

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🕒 vor 3 Tagen

🏄 California, Tennessee, +1 weitere Bundesländer – Remote

🏄 California – Remote 🎸 Tennessee – Remote 🤠 Texas – Remote

⏰ Vollzeit

🟠 Senior

🔴 Experte

👷🏻‍♀️ Ingenieur

👻 Geisterscore 10%

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• Seit 4 Tagen offen.
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Nextracker Inc.

WebsiteLinkedInAlle Stellen

1001 - 5000 Mitarbeiter

Gegründet 2013

💼 Beratung

📦 Logistik

🏭 Fertigung

Consulting • Logistics • Manufacturing

Nextracker Inc. ist ein Anbieter von Solarenergielösungen, der Versorgungsunternehmen bei Solarprojekten von der Planung bis zum Betrieb unterstützt. Das Unternehmen liefert spezialisierte Solarnachführsysteme, Installationslogistik, Schulungen und kontinuierlichen Betriebssupport und kombiniert bewährte Geräte mit datengesteuerter „Solar-Intelligenz“, um Erträge zu steigern, Bereitstellung zu beschleunigen und eine zuverlässige Leistung auch in anspruchsvollen Umgebungen weltweit zu gewährleisten.

Beschreibung

• Drive concurrent engineering (DFM/DFMA), supplier process readiness, industrialization, and engineering change implementation for steel torque tubes and connection features • Develop and deploy tube manufacturing processes from coil preparation and tube forming through welding, sizing, cutting, end forming, hole making, and corrosion protection • Support launch, commissioning, and ramp-up of torque tube manufacturing lines at domestic and international supplier locations • Participate in product development from concept through design release and provide DFM/DFMA input • Review drawings, specifications, GD&T, and design revisions; identify manufacturing risks and recommend solutions • Lead process development for coil handling, slitting, roll forming, seam welding, sizing, straightening, cutting, end forming, punching/drilling, and coating protection • Plan prototype builds, supplier trials, and production validations; verify dimensions, weld quality, connection fit, and coating integrity • Lead value engineering and cost reduction by optimizing material utilization, tooling, line speed, changeover, yield, and scrap • Define manufacturing readiness deliverables including process flows, PFMEAs, control plans, work instructions, inspection methods, traceability, packaging standards, and ramp criteria • Conduct supplier readiness audits and capacity studies; drive corrective actions • Deploy process controls, in-line inspection, error proofing, automation, and Lean practices using OEE, yield, scrap, downtime, and capability data • Define technical requirements for tube mills, welding systems, cutting/end-forming equipment, gauges, and handling systems; develop FAT/SAT and support installation, commissioning, and training • Review and approve engineering changes in the PLM system; validate supplier implementation, tooling/process updates, traceability, and inventory transition • Provide technical escalation support and lead root-cause analysis and corrective action for manufacturing and field issues • Document and deploy best practices for tube mill setup, tooling, welding, inspection, safe handling, and packaging • Participate in NPI and cross-functional readiness reviews; communicate capacity, validation results, risks, corrective actions, and launch status

🎯 Anforderungen

• Bachelor’s degree in Engineering from an accredited institution • At least 10 years of relevant manufacturing engineering or industrialization experience with steel tubes, roll-formed sections, or structural steel components in an OEM or contract manufacturing environment • At least 5 years of experience in DFM, steel tube manufacturing processes, or steel processing machinery, including leading CAPEX projects to implement equipment in factories • At least 5 years of experience serving large OEM customers in renewable energy, automotive, or industrial manufacturing • Demonstrated ability to influence design releases through DFM/DFMA, translate supplier process capability into design requirements, and validate designs in a production environment • Strong hands-on knowledge of roll forming and welded steel tube production, including HF/ERW or equivalent seam welding, tooling setup, sizing, straightening, cutting, end forming, and hole making • Experience leading supplier process and tooling readiness, validation builds, production ramp-up, and on-site troubleshooting • Experience with PLM-based engineering change management and controlled implementation across suppliers • Ability to interpret engineering drawings, GD&T, steel material specifications, and coating requirements • CAD collaboration skills using SolidWorks or equivalent • Working knowledge of PFMEA, control plans, SPC, process capability (Cp/Cpk), MSA, Lean/Six Sigma, and structured problem solving (8D, 5-Why, Pareto) • Practical knowledge of weld inspection, destructive or nondestructive testing, dimensional gauging, and corrosion protection for tubing • Ability to influence suppliers and cross-functional partners, negotiate technical solutions, and make timely evidence-based decisions • Experience working with global, cross-functional, and multicultural teams • Excellent oral and written communication skills in English • Demonstrated ability to manage complex technical changes and deliver measurable improvements using quantitative data • Ability to manage competing priorities and drive technical risk closure across multiple supplier locations • Ability to work flexible schedules occasionally for global teams • Willingness to travel 30% internationally and domestically • Preferred certifications include Six Sigma Green Belt, PMP, Lean Manufacturing, Journeyman, or other relevant industry certifications • Direct experience with domestic and offshore Tier 1 and Tier 2 suppliers is preferred • Experience with solar tracker torque tubes, structural tubing, new tube forming or end-connection processes, high-strength or coated steel tube production, and process standardization is preferred

🏖️ Vorteile

• Work contributing directly to accelerating the global shift to renewable energy • Collaboration with world-class engineers, suppliers, and partners across continents • Fast-moving, mission-driven, high-growth environment • Empowered culture valuing bold ideas, authentic collaboration, and excellence • Equal opportunity and inclusive work environment

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