FMA Process Engineer

🕒 March 17

🏢🏡 Dearborn – Hybrid

💵 $72.5k - $162.1k / year

⏰ Full Time

🟡 Mid-level

🟠 Senior

👷🏻‍♀️ Engineer

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Ford Motor Company

WebsiteLinkedInAll Job Openings

10,000+ employees

🚗 Transport

🔧 Hardware

👥 B2C

🔥 Funding within the last year

💰 $3G Post IPO debt on 2025-08

Transport • Hardware • B2C

Ford Motor Company is a global automotive manufacturer that designs, engineers, produces, markets, and services a wide range of passenger cars, SUVs, trucks, commercial vehicles, and electrified vehicles. The company operates vehicle sales through dealer networks and direct digital channels, provides financing and insurance services (Ford Credit, Ford Insure), offers connected vehicle software and services (SYNC, Ford app, BlueCruise), and supplies parts, service, and fleet solutions through Ford Pro. Ford also invests in electrification, battery manufacturing, and sustainability initiatives while maintaining substantial manufacturing and R&D operations worldwide.

📋 Description

• Collaborate closely with cross-functional teams in design, manufacturing, and quality to proactively identify, analyze, and mitigate potential failure modes, thereby enhancing product reliability and customer satisfaction. • Develop, implement, and maintain FMA processes and methodologies, including DFMEAs (Design Failure Mode and Effects Analysis), boundary diagrams, P-diagrams, RCLs, and Interface Tables. • Lead and participate in FMA workshops and reviews with cross-functional teams to identify potential failure modes and develop effective mitigation strategies. • Integrate FMA activities into the product development lifecycle, from concept to launch. • Monitor and analyze FMA process implementation to identify trends, prioritize risks, and drive continuous improvement. • Collaborate with design, manufacturing, and quality teams to implement FMA recommendations and ensure their effectiveness. • Stay current with industry best practices and emerging technologies in FMA and reliability engineering. • Foster a culture of proactive problem-solving and continuous improvement within the organization. • Travel up to 10% within North America.

🎯 Requirements

• A Bachelor's degree in engineering, math, science or related. • 3 or more years of experience in engineering or science, with a focus on FMA, reliability engineering, or related areas • Experience with problem-solving tools and techniques (e.g., 8D, 5Why, Ishikawa diagrams). • Strong communication, interpersonal, and collaboration skills. • Bachelor of Science (BS) in Mechanical, Electrical, or Computer Science Engineering. • 5 or more years of experience in engineering or science, with a focus on FMA, reliability engineering, or related areas • Demonstrated experience in automotive body design and release. • A passion for improving product quality, demonstrated by effectively communicating and presenting quality data. • Knowledge of GPDS (Global Product Development System). • Certified Six Sigma Green Belt or Black Belt (DMAIC or DFSS). • Experience in a Quality and/or testing organization. • Familiarity with quality management systems (e.g., AIAG FMEA Handbook v1, IATF 16949) and FMA tools like Magic Draw.

🏖️ Benefits

• Immediate medical, dental, vision and prescription drug coverage • Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up child care and more • Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more • Vehicle discount program for employees and family members and management leases • Tuition assistance • Established and active employee resource groups • Paid time off for individual and team community service • A generous schedule of paid holidays, including the week between Christmas and New Year’s Day • Paid time off and the option to purchase additional vacation time.