Lead Product Design Engineer – Fans Portfolio

Job not on LinkedIn

🕒 January 13

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Ferguson

10,000+ employees

🤝 B2B

🛍️ eCommerce

🛒 Retail

B2B • eCommerce • Retail

Ferguson is a leading supplier of plumbing and HVAC products for residential and commercial markets. The company offers a wide range of products including water heaters, plumbing parts, and HVAC systems, as well as various tools and cleaning supplies. Ferguson provides solutions for professionals in the plumbing and HVAC industries, ensuring they have access to the resources and expertise they need for both new construction and remodeling projects.

📋 Description

• Lead the design and development of ceiling fans, integrating AC/DC/BLDC motor technologies, motor controls, LED lighting, and smart home connectivity (Wi-Fi, Bluetooth, Alexa, Google Home). • Conduct airflow, noise, and energy efficiency analyses to ensure exceptional product performance and compliance with standards (UL/ETL, Energy Star, DOE, JA8/Title 24). • Develop and validate motor control circuits, LED driver systems, and smart home integrations, ensuring reliability, performance, and regulatory compliance. • Create detailed 3D CAD models, technical drawings, and Bills of Materials (BOMs) using tools like SolidWorks, Autodesk, or Creo. • Oversee prototype builds, coordinate lab/field testing, and perform root-cause analysis to validate performance and resolve issues. • Partner with design, sourcing, and manufacturing teams to ensure Design for Manufacturability (DFM), cost efficiency, and product feasibility. • Collaborate with overseas suppliers (primarily in Asia) to ensure product specifications, quality, and on-time delivery. • Drive initiatives for energy efficiency, cost optimization, and next-generation technology integration to enhance product competitiveness. • Deliver executive-level updates on project progress and risks. • Mentor junior engineers. • Offer technical support for installation, warranty issues, and field troubleshooting as needed.

🎯 Requirements

• Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or related field. • 5+ years of experience in consumer product development, with 3+ years focused on ceiling fans or similar motorized systems. • Expertise in motor technologies (AC, DC, BLDC) and control methods (TRIAC, PWM, vector control). • Proficiency in LED systems, including driver integration, dimming, and thermal management. • Experience with smart home technologies and wireless protocols (Wi-Fi, Bluetooth). • Advanced skills in 3D CAD software (SolidWorks, Autodesk, Creo, or similar) and BOM management. • Knowledge of safety and efficiency standards (UL/ETL, Energy Star, DOE, JA8/Title 24). • Strong analytical, problem-solving, and communication skills. • Advanced knowledge of power electronics, circuit design, and embedded motor control systems. • Experience with supplier management and manufacturing processes in Asia. • Proficiency in computational fluid dynamics (CFD) and airflow simulation tools. • Familiarity with IoT integration and voice-assistant platforms such as: MATTER, Alexa, Google Home. • Passion for innovation, delivering and smart home technology trends.

🏖️ Benefits

• Health insurance • Dental insurance • Vision insurance • Paid time off • Life insurance • 401(k) with company match • Mental health coverage • Gender affirming benefits • Family building benefits • Paid parental leave • Associate discounts • Community involvement opportunities

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