Federal Process Engineer

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Salas O'Brien

WebsiteLinkedInAll Job Openings

1001 - 5000 employees

💼 Consulting

🏗️ Construction

🏥 Healthcare

Consulting • Construction • Healthcare

Salas O'Brien is a multidisciplinary engineering and design firm delivering MEP, structural, civil, energy and resiliency, process engineering, digital automation, and sustainability and forensic consulting for buildings, industrial facilities, and infrastructure. The firm specializes in advanced energy and renewables, decarbonization strategy, microgrids, energy optimization, and integrated facility design and commissioning, serving institutional, healthcare, education, data center, aerospace, and manufacturing clients. Salas O'Brien focuses on sustainable, resilient solutions and technical project delivery for other organizations and public-sector partners.

📋 Description

• Plan, develop, and execute process engineering tasks for industrial, manufacturing, energy, life sciences, and advanced technology projects supporting federal clients • Evaluate production, manufacturing, utility, chemical, and industrial processes to improve safety, efficiency, reliability, and sustainability • Develop process flow diagrams, piping and instrumentation diagrams, heat and material balances, and process narratives • Perform mass balances, energy balances, hydraulic calculations, and equipment sizing • Prepare equipment specifications, process data sheets, and procurement support documents • Support process hazard analyses, HAZOP studies, safety reviews, and regulatory compliance assessments • Coordinate with multidisciplinary engineering disciplines • Support facility planning, process layout development, utility coordination, and operational readiness activities • Participate in client meetings, technical reviews, and project presentations • Support construction, commissioning, startup, and troubleshooting activities • Assist with proposal development, scope definition, budgeting, and project planning • Mentor junior engineers and provide technical guidance • Assess existing industrial processes, introduce commercial technology, and automate process steps to optimize throughput while preserving safety and quality standards

🎯 Requirements

• Bachelor of Science degree in Chemical Engineering, Process Engineering, Mechanical Engineering with significant process engineering experience, industrial engineering with relevant process experience, or a closely related engineering discipline • 5–10 years of progressively responsible process engineering experience • Experience supporting industrial, manufacturing, chemical, energy, pharmaceutical, food and beverage, semiconductor, or advanced technology facilities • Experience working with federal clients or a major defense contractor • Demonstrated experience producing engineering calculations, technical reports, specifications, and design documents • Credentialing including one or more of: Professional Engineer (PE) license, Certified Process Safety Professional (CCPSC), Six Sigma Green Belt or Black Belt, Project Management Professional (PMP), or ISA Certified Automation Professional (CAP) • Experience working within multidisciplinary engineering teams • Experience with EPC, design-build, or federal government projects • Experience with process automation and controls integration • Experience supporting construction, commissioning, and startup • Experience performing process safety analyses and risk assessments • Proficiency with Microsoft Office Suite, Excel-based engineering calculations, AutoCAD or AutoCAD Plant 3D, Bluebeam Revu, and advanced modeling, simulation, and analytical software • Experience leading small engineering task teams or discipline-specific work packages • Ability to work within team settings in field, hybrid, and office environments • Ability to conduct site visits and field investigations, occasionally lift up to 25 pounds, and wear required PPE • Ability to lead a team and collaborate with multiple stakeholders

🏖️ Benefits

• Performance-based bonuses • Medical, dental, and vision insurance • 401(k) with company match • Paid time off and company holidays • Wellness programs and employee assistance resources • Professional development support • Employee-owned company / shared ownership culture