TPM Consultant

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🕒 March 13

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EFESO Management Consultants

WebsiteLinkedInAll Job Openings

1001 - 5000 employees

🤝 B2B

🏢 Enterprise

B2B • Industrial Manufacturing • Enterprise

EFESO Management Consultants is a global management consulting firm specializing in operations strategy and performance improvement. The firm partners with manufacturers, private equity firms and large enterprises across industries—including aerospace, automotive, chemicals, consumer goods, food & beverage, life sciences, energy and logistics—to deliver measurable results through services such as lean and operational excellence, supply chain optimization, procurement, cost and value engineering, digital & AI, sustainability, and transactions/turnaround. EFESO emphasizes rapid, implementation-focused programs that embed improvements into daily operations and drive measurable EBITDA, productivity and resilience gains.

📋 Description

• TPM Program Design and Deployment • Conduct baseline assessments of maintenance maturity, equipment performance, and loss analysis. • Design TPM master plans, pillar structures, and implementation roadmaps aligned to client objectives. • Lead the deployment of core TPM pillars (Autonomous Maintenance, Planned Maintenance, Focused Improvement, Early Equipment Management, Skills Development, etc.). • Facilitate Kaizen events, loss-elimination workshops, and cross-functional problem-solving sessions. • Maintenance & Reliability Improvement • Analyze equipment performance using OEE, MTBF, MTTR, and loss trees to identify improvement priorities. • Support clients in developing preventive and predictive maintenance strategies. • Guide the creation or optimization of maintenance work processes, PM routines, lubrication standards, and spare-parts strategies. • Coach maintenance teams on reliability fundamentals, root cause analysis, and work execution excellence. • Capability Building & Coaching • Train operators and technicians on Autonomous Maintenance steps, equipment care, and problem-solving. • Coach supervisors and managers on performance management, daily control systems, and leadership behaviors. • Develop training materials, standards, and visual management systems to embed new ways of working. • Performance Management & Results Delivery • Establish KPIs and governance routines to track TPM progress and sustain improvements. • Support clients in implementing tiered accountability systems and daily management. • Ensure measurable impact on safety, quality, productivity, cost, and morale.

🎯 Requirements

• Bachelor’s degree required in Supply Chain, Engineering, Operations Management, or related fields • MBA or advanced degree in a relevant field is highly preferred • Relevant professional certifications (e.g., P.E., Lean Six Sigma Master Black Belt) • Minimum of 4 yrs experience in manufacturing, maintenance & reliability, industrial engineering, or operational excellence • Hands-on experience with TPM, Lean, or reliability improvement programs (in-house or consulting) • Strong understanding of equipment, maintenance processes, and shop-floor operations • Demonstrated ability to facilitate workshops and coach frontline teams • Solid analytical skills, including OEE analysis, loss breakdowns, and root cause analysis • Comfortable working in industrial environments and traveling to client sites.

🏖️ Benefits

• Medical and dental coverage • 401(k) plan • PTO plus observed holidays