Process Controls Manager

Job not on LinkedIn

🔥 1 minute ago

🤠 Texas – Remote

🤠 Texas – Remote

⏰ Full Time

🟠 Senior

🔴 Lead

👔 Manager

👻 Ghost score 10%

What it means: how likely this posting is sitting open without active hiring.How to read it: 60% or higher means we think this is a ghost. Lower scores are less of a worry.How we score it: age, reposts, open roles vs team size, how fast jobs close, and whether pay is listed.Fine print: an estimate from public data, not a judgment of the company. Real jobs can score high, so treat it as a hint, not a fact.

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Hexion Inc.

WebsiteLinkedInAll Job Openings

1001 - 5000 employees

🚘 Automotive

🏗️ Construction

🏭 Manufacturing

Automotive • Construction • Manufacturing

Hexion Inc. is a global leader in resin technologies and chemical solutions. The company specializes in producing specialty chemicals and materials that are utilized across various industries, including construction, automotive, and aerospace. Hexion's commitment to innovation and sustainability positions it as a significant player in the chemical manufacturing sector.

📋 Description

• Lead the Process Control and Automation Center of Excellence team and set priorities, assign work, and ensure responsive support to sites • Develop and maintain process controls standards and protocols for equipment, instrumentation, programming methods, and documentation • Serve as subject matter expert for instrument and control activities • Direct design and specification of instrument and control equipment for capital and maintenance projects • Manage SIS, DCS, and PLC reliability, software upgrades, and system downtime • Oversee SIS reliability calculations and documentation for safety standard committees • Support troubleshooting, corrective actions, process incidents, and new-installation start-ups • Partner with Reliability, Operations, EHS, and IT on reliability, process safety, and cybersecurity requirements • Develop and review Rockwell PLC and Emerson DeltaV instruction code or equivalent control systems • Own HMI and control-platform design and coordinate vendor technical support • Investigate, test, and validate new instrumentation and programming technologies • Design AI-driven process-improvement models using machine-analysis platforms such as AWS or TwinThread • Resolve IT-layer and industrial-IoT networking issues involving process control networks and data historians • Provide standardized OT-layer designs, documentation, and implementation roadmaps • Maintain knowledge of batching systems and manufacturing execution systems • Manage multi-site control-system project programs, including scope, schedule, and resourcing • Develop and manage the annual process-controls budget and forecast operating and capital requirements • Prioritize control-system obsolescence, upgrades, and automation investments and build supporting business cases • Escalate significant unfunded control-system risks and participate in capital prioritization reviews • Track and report control-system performance, project delivery, and program metrics • Build, coach, and develop a geographically distributed team of process controls engineers • Support succession planning and technical and leadership development

🎯 Requirements

• Bachelor of Science in chemical or electrical engineering, or an equivalent technical discipline • Ten or more years of experience building, programming, and supporting industrial control systems, including significant plant-environment experience alongside controls technicians and electrical & instrumentation technicians • Demonstrated leadership of engineers or technical specialists through direct supervision, project leadership, or a matrixed team • Hands-on command of control system architecture and programming, including Rockwell PLC, MES, data historian, and Emerson DeltaV platforms or equivalents • Working knowledge of industrial process control networks, network communication protocols, and data security with the IT team • Ability to manage controls programs and project portfolios across multiple remote sites in a matrix environment • Strong technical writing, organizational, and communication skills • Certification in SIS calculation and fluency in SIS calculation applications, preferably ExSILentia • Advanced computer skills, including large Excel models and collecting and interpreting data across sites with non-matching systems • Willingness to travel, typically 50 percent, to manufacturing sites across the Americas • At least 18 years of age • Successful completion of a drug test and background investigation • Authorization for periodic background checks as required by CFATS or other applicable regulations • Preferred: advanced degree in engineering or related technical discipline, or professional registration as a licensed engineer • Preferred: experience with batch and continuous chemical manufacturing processes and unit operations • Preferred: experience developing standards, documenting procedures, and maintaining controls documentation • Preferred: experience with TwinThread or AI-driven models for process improvement • Preferred: working knowledge of SAP PM, Hexion MOC, PI, AIMs, WAVE, Microsoft Project, and Microsoft Office • Preferred: experience building capital business cases and securing funding for automation or obsolescence projects

🏖️ Benefits

• Tools, training, and professional development opportunities • Equal Opportunity, Affirmative Action employer • Drug test and background investigation conducted as part of employment offer process