Staff R&D Product Engineer – Liquid Cooling, Cage Systems

🔥 0 minutes ago

🇺🇸 United States – Remote

💵 $145.3k - $217.9k / year

⏰ Full Time

🔴 Lead

🧑‍💻 Full-stack Engineer

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TE Connectivity

WebsiteLinkedInAll Job Openings

10,000+ employees

🚘 Automotive

🏥 Healthcare

📦 Logistics

💰 Post-IPO Debt on 2023-01

Automotive • Healthcare • Logistics

TE Connectivity is a global industrial technology leader creating a safer, sustainable, productive, and connected future. Our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, renewable energy, automated factories, data centers, medical technology and more. With customers in over 140 countries across 20 industries, you can touch billions of lives and ignite a transformative spark through your work.

📋 Description

• Lead the design and development of high-speed interconnect cage systems and liquid cooling products from concept through production release • Translate customer, system, thermal, reliability, and manufacturing requirements into product architectures and design solutions • Develop products for AI servers, networking equipment, high-performance computing, and hyperscale data center applications • Create and optimize 3D designs, engineering drawings, specifications, and Bills of Materials using CAD tools • Lead HSIO cage platform development, including OSFP, OSFP-XD, QSFP-DD, QSFP112, and future-generation interconnect solutions • Design and optimize EMI shielding structures, module latching mechanisms, alignment features, retention systems, and thermal attachment solutions • Develop liquid cooling solutions including cold plates, manifolds, fluid distribution systems, blind mate fluid connectors, and quick disconnect couplings • Perform mechanical design analysis including GD&T, tolerance stack-up analysis, design optimization, and manufacturability assessments • Collaborate with thermal simulation, quality, manufacturing, tooling, supplier engineering, and product management teams • Lead DFM, DFA, APQP, NPI, and industrialization activities • Drive product validation, qualification testing, reliability analysis, and root cause investigations • Develop and execute DVP&R plans, DFMEA reviews, and product qualification strategies • Support customer design reviews and resolve technical issues • Manage engineering changes, product improvements, and continuous improvement initiatives • Participate in LEANPD stage-gate processes • Provide technical leadership across global engineering teams and serve as a customer-facing technical resource

🎯 Requirements

• Bachelor's degree or higher in Mechanical Engineering, Thermal Engineering, Manufacturing Engineering, Electrical Engineering, Materials Engineering, or a related engineering discipline • Minimum of 14 years of experience in product development involving high-speed interconnects, connector systems, cage products, thermal management, or liquid cooling solutions • Proven track record of leading products from concept development through qualification, manufacturing launch, and lifecycle management • Experience working directly with customers and cross-functional global engineering teams • Background in Design for Manufacturing (DFM), New Product Introduction (NPI), process validation, and product qualification • Experience supporting customer-facing engineering activities and complex technical problem-solving • Strong knowledge of mechanical product design and development, including product architecture development, tolerance analysis, GD&T, DFMEA, product validation and qualification, and reliability engineering • Proficiency with 3D CAD design tools such as Creo or SolidWorks • Strong understanding of mechanical design principles, engineering analysis, and statistical design methodologies • Experience designing and developing products using metal stamping, sheet metal fabrication, machining, welding, brazing, molding, plating, and automated assembly • Knowledge of HSIO technologies and industry standards including OSFP, OSFP-XD, QSFP-DD, and QSFP112 • Knowledge of liquid cooling technologies including cold plates, direct-to-chip cooling, manifolds, fluid distribution systems, quick disconnect couplings (QDC), and rack-level cooling solutions • Experience developing and maintaining engineering documentation, specifications, and product requirements • Strong analytical, troubleshooting, and root cause investigation skills • Excellent written and verbal communication skills • Ability to collaborate effectively across global teams and multiple time zones

🏖️ Benefits

• Health insurance • 401(k) • Disability insurance • Life insurance • Employee stock purchase plan • Paid time off • Voluntary benefits

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