Lead Process Engineer

🔥 0 minutes ago

🇮🇳 India – Remote

⏰ Full Time

🟠 Senior

👷🏻‍♀️ Engineer

👻 Ghost score 12%

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INTECH Automation & Intelligence

WebsiteLinkedInAll Job Openings

501 - 1000 employees

💼 Consulting

🎖️ Defense

📦 Logistics

Consulting • Defense • Logistics

INTECH Automation & Intelligence is a globally renowned industrial automation and digitalization technology company. For nearly 30 years, they have supported major oil and gas companies in addressing issues related to instrumentation, control, and electrical automation. Their diverse automation solution portfolio, technical skills, and an asset-application specific approach to solution design differentiate them from typical system integrators. As they evolve alongside the Industry 4. 0 era, INTECH is building expertise in Industrial IoT and shifting towards partnership-based solutions, collaborating closely with technology partners and clients to provide efficient, cost-effective solutions.

📋 Description

• Lead process engineering activities for FEED, detailed engineering, and digital solution projects involving Advanced Process Control • Conduct site surveys, process walkdowns, operational data collection, and process performance assessments • Review and interpret PFDs, P&IDs, operating philosophies, process data, DCS configurations, and historical plant data • Establish process operating envelopes, constraints, bottlenecks, and optimization opportunities • Perform process engineering, mass and energy balance, hydraulic, and other calculations to validate design changes and APC implementations • Develop process design bases, process descriptions, process narratives, APC control philosophies, FAT/SAT procedures, and KPI/performance reports • Perform instrumentation and measurement-gap assessments required for APC implementation • Develop and validate baseline KPIs for APC performance evaluation • Identify and rationalize Controlled Variables, Manipulated Variables, and Disturbance Variables for APC applications • Translate process objectives into MPC/APC control strategies and optimization objectives • Support development and validation of dynamic and multivariable process models • Analyze plant step-test data to determine process gains, dead times, dynamics, and variable interactions • Support development of inferential/soft sensors where physical analyzers are unavailable • Review APC model performance and recommend model and controller improvements • Collaborate with APC engineers to ensure models accurately represent actual plant behavior • Identify process equipment performance limitations and operating constraints • Review existing regulatory control strategies and identify APC implementation opportunities • Support PID tuning, cascade, and ratio control strategy development • Review control loop performance and controller health • Define APC/DCS interface requirements, alarms, operating limits, and interlocks with Instrumentation, Control, and DCS engineers • Review HMI/control graphics and operating procedures from a process perspective • Participate in FAT, SAT, site commissioning, plant step testing, and APC deployment • Validate APC models against actual plant behavior and support transition from open-loop testing to closed-loop APC operation • Monitor APC KPIs and optimize controller and model performance • Troubleshoot process-related APC issues during commissioning and performance phases • Support customer training, technical documentation, and final project handover • Lead and coordinate process engineering activities across multidisciplinary project teams and client stakeholders

🎯 Requirements

• 6–8 years of relevant process engineering experience • Minimum 3+ years of experience in process optimization, APC, MPC, process control, or plant performance engineering is preferred • Experience in mining, cement, metals, or other continuous process industries is strongly preferred • Strong Oil & Gas/refinery process engineering experience combined with APC experience will also be considered • Experience working with DCS, process historians, online analyzers, and plant instrumentation is highly desirable • Experience with APC/MPC platforms such as Aspen DMC3, Honeywell Profit, Yokogawa APC, or equivalent is highly desirable • Bachelor's or Master's degree in Chemical Engineering, Process Engineering, or a related discipline • Strong fundamentals in chemical/process engineering, advanced process control, thermodynamics, fluid mechanics, and process dynamics • Strong understanding of APC/MPC concepts, process optimization, and control strategies • Strong process data analysis, troubleshooting, and problem-solving capabilities • Ability to work with large historical/process datasets and identify process correlations and optimization opportunities • Strong understanding of process constraints, operating limits, and optimization objectives • Expert-level proficiency in Aspen HYSYS, Aspen Plus, or equivalent process simulation tools • Strong proficiency in Microsoft Excel for engineering calculations and data analysis • Familiarity with process historian and plant data analysis tools • Knowledge of Python, MATLAB, or similar tools for process and data analysis is an advantage • Strong technical report writing and engineering documentation skills • Ability to independently analyze complex process problems and develop practical, commercially viable solutions • Strong communication and technical presentation skills • Ability to lead process engineering activities and coordinate effectively with multidisciplinary teams • Strong stakeholder management skills with the ability to engage effectively with clients, plant operations, and engineering teams • Comfortable working in fast-paced project and site environments • Willingness to travel internationally and work at global project sites during survey, commissioning, and performance phases

🏖️ Benefits

• Global exposure and opportunities to work on international projects and collaborate with global teams • Competitive compensation • Access to training programs, workshops, and certifications • Paid time off, including annual leave and holidays • Inclusive workplace that celebrates diversity and fosters collaboration