Consultant, Mechanical Turbomachinery Engineer

🔥 1 minute ago

🇺🇸 United States – Remote

💵 $100k - $160k / year

⏰ Full Time

🟠 Senior

🔴 Lead

👷🏻‍♀️ Engineer

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Structural Integrity Associates

WebsiteLinkedInAll Job Openings

201 - 500 employees

Founded 1983

💼 Consulting

🏥 Healthcare

🏗️ Construction

Consulting • Healthcare • Construction

Structural Integrity Associates is the most-trusted provider of proven engineering services for the energy and process industries. The company specializes in a variety of services including ASME Code Evaluations, Asset/Life Cycle Management, Fatigue Damage & Life Assessment, and much more related to the structural integrity of critical components and systems. They utilize advanced technologies for non-destructive examinations and employ a team of certified technicians to ensure reliability and longevity of plant and equipment. Their goal is to help organizations maximize equipment life and prevent unplanned interruptions, with a broad range of integrated services designed to support various sectors including energy production, especially in oil, gas, and nuclear industries.

📋 Description

• Perform advanced finite element thermal and structural stress analyses of turbomachinery components using ANSYS and Abaqus • Develop detailed 2D and 3D models of gas and steam turbine rotors, blades, components, and assemblies • Conduct ASME Code evaluations and ensure compliance with industry standards and design criteria • Develop, maintain, and use analytical digital twin models of gas and steam turbines • Support equipment performance evaluations, predictive analytics, and lifecycle management • Use AxStream, Fluent, and STAR-CCM+ for thermodynamic and fluid performance and flow analyses • Integrate thermal and fluid simulation results and AxStream boundary conditions into structural FEA models • Evaluate operating conditions, temperature distributions, stresses, strains, and material behavior • Assess potential failure mechanisms, remaining service life, and inspection intervals • Support NDE results and equipment condition assessments, including metallurgical replication, hardness testing, and ultrasonic inspection • Prepare and present technical reports, engineering calculations, and recommendations • Contribute to research and development involving process automation, artificial intelligence, and engineering analysis improvements • Provide technical leadership, guidance, and mentorship to junior engineers and analysts • Serve as a primary technical contact for clients • Lead technical discussions, client meetings, and presentations • Collaborate with multidisciplinary teams and SIA business units • Provide technical oversight throughout project execution to ensure quality, accuracy, and timely delivery • Perform occasional fieldwork at power plants, industrial facilities, or MRO facilities

🎯 Requirements

• Bachelor’s degree in mechanical engineering or a related engineering discipline • Minimum of 10 years of relevant professional engineering experience • Significant experience in turbomachinery structural design, analysis, or field service engineering support • Technical expertise in gas or steam turbine design, structural analysis, and equipment evaluation • Proficiency in 2D and 3D turbomachinery component modeling, including rotors and blades, using SolidWorks or comparable CAD software • Proficiency in finite element analysis software, including ANSYS or Abaqus • Experience with thermodynamic or fluid simulation software, including AxStream • Strong understanding of creep, fatigue, fracture mechanics, and finite element methods • Ability to independently lead complex engineering analyses, interpret technical results, and develop practical recommendations • Advanced computer skills, including Microsoft Excel and ability to automate or optimize processes using AI tools • Strong analytical, problem-solving, organizational, and communication skills • Ability to provide technical leadership and collaborate with clients, multidisciplinary engineering teams, and technical professionals • Less than 10% annual travel • Compliance with company and client safety requirements, including annual drug testing • Preferred: Master’s degree or Ph.D. in Mechanical Engineering or related discipline • Preferred: Experience in power generation, aerospace, or energy industries; OEMs or independent service providers; turbine operations, maintenance, and inspection; fitness-for-service, remaining life assessments, reverse engineering, and equipment condition assessments; Microsoft Access, SQL, Python, or VBA; PE license or willingness to pursue licensure • Authorization to work in the US for any employer is requested in the application

🏖️ Benefits

• Performance-based bonus program • Traditional 401k • Roth 401k • Employer 401k match • Vacation • Floating holidays • Sick time • Parental leave • Medical insurance • Dental insurance • Vision insurance • Life insurance and AD&D • Short-term disability • Long-term disability • Health Savings Account with employer contribution • Flexible Spending Account for health care and dependent care • ID theft protection and credit monitoring

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