Module Manufacturing Engineer

🔥 13 hours ago

🏛️ District of Columbia, Washington – Remote

🏛️ District of Columbia – Remote ☕ Washington – Remote

💵 $110k / year

⏳ Contract/Temporary

🟠 Senior

🔴 Lead

👷🏻‍♀️ Engineer

👻 Ghost score 0%

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Expleo Group

WebsiteLinkedInAll Job Openings

10,000+ employees

💼 Consulting

🎖️ Defense

🏥 Healthcare

Consulting • Defense • Healthcare

Expleo Group is a global engineering, technology and consulting services provider that partners with large organizations to guide business transformation, deliver complex product development, optimise manufacturing and ensure systems quality. With more than 50 years of experience and around 17,000 specialists across 29 countries, Expleo combines expertise in AI engineering, digitalisation, hyper-automation, cybersecurity and data science to fast-track innovation across industries such as aerospace, automotive, defence, energy, marine and rail. The company focuses on engineering, testing, R&D, IT and transformation services to help clients achieve operational excellence and future-proof their businesses.

📋 Description

• Develop and implement manufacturing processes for composite structures, subassemblies, and final aircraft assembly operations • Support prototype, low-rate initial production, and full-rate manufacturing activities • Evaluate manufacturing methods and identify opportunities for process improvement, cost reduction, and productivity enhancement • Ensure manufacturing processes meet quality, safety, and production requirements • Collaborate with Design Engineering teams to optimize products for manufacturability and efficient production • Support manufacturing readiness activities throughout the product lifecycle • Create and maintain manufacturing work orders, routers, travelers, and shop floor documentation • Develop work instructions for composite fabrication and assembly operations • Translate engineering drawings, CAD models, and specifications into production-ready manufacturing processes • Support engineering change implementation and configuration management • Provide technical guidance and process documentation to manufacturing personnel • Develop methods for composite layup, bonding, trimming, curing, and assembly • Support production teams in executing composite fabrication activities • Resolve manufacturing challenges, nonconformances, and process capability issues with Quality teams • Transition products from development and prototype phases into production • Define, develop, and optimize aircraft assembly processes for structures, modules, and integrated systems • Support assembly sequencing, work package development, production planning, readiness reviews, and build planning • Troubleshoot assembly issues and improve production flow • Drive process standardization and assembly best practices • Design and develop manufacturing tooling, assembly fixtures, and composite layup aids • Manage tooling modifications, maintenance, validation, and continuous improvement • Lead process improvement initiatives focused on quality, cost, delivery, and operational efficiency • Apply Lean Manufacturing principles to reduce waste and improve shop floor performance • Participate in root cause investigations, corrective actions, process validation, KPI development, reporting, and performance monitoring

🎯 Requirements

• Bachelor's Degree in Manufacturing Engineering, Mechanical Engineering, Aerospace Engineering, Industrial Engineering, or a related technical discipline • Equivalent combination of education and significant aerospace manufacturing experience may be considered • 8+ years of manufacturing engineering experience within aerospace, aviation, defense, or advanced manufacturing environments • Experience developing manufacturing work orders, work instructions, routers, travelers, and production process documentation • Strong background in composite manufacturing processes, materials, and fabrication techniques • Experience supporting aerospace assembly operations and production environments • Experience designing manufacturing tooling, assembly fixtures, and composite layup tooling • Ability to interpret engineering drawings, specifications, and 3D CAD models • Strong process improvement, troubleshooting, and problem-solving capabilities • Excellent communication and cross-functional collaboration skills • Ability to work effectively in a fast-paced aerospace manufacturing environment • Experience supporting UAV, UAS, or autonomous aircraft programs • Experience conducting or supporting PFMEA activities • Knowledge of Lean Manufacturing and Continuous Improvement methodologies • Familiarity with AS9100 and aerospace quality management systems • Experience supporting prototype development, low-rate production, and production ramp-up efforts • Knowledge of composite curing, bonding, trimming, and structural assembly processes • Experience utilizing Manufacturing Execution Systems (MES), ERP systems, and production planning tools • Understanding of aircraft structures, tooling validation, and manufacturing readiness requirements • Experience supporting Airbus aerospace programs or advanced aerospace manufacturing environments • Ability to obtain access to information subject to U.S. export control regulations; access may be limited to U.S. Persons

🏖️ Benefits

• Competitive compensation up to $110,000 annually or $53/hourly • Extensive Medical Plans • Dental • Vision • HSA with company contribution • Company-sponsored Life Insurance • Short-Term Disability Insurance • Long-Term Disability Insurance • Voluntary legal, hospital, accident, and pet wellness plans • 401(k) with matching • Paid Holidays • Paid Time Off • Career development and advancement • Professional development opportunities • Collaborative team culture